Custom injection molds provide manufacturers with a way to utilize one of the quickest processes to mass produce a product. While most plastic injection molds are customized, it is possible to use existing designs to quickly create molds that are basically recycled instead of customized.
The reason that most plastic molds are customized is because of the requirements and standards that every
part and product must meet. If you already have a mold for a 1.25” screw, but
you need one that fits a 1” screw, you have to create a new mold to produce the
different size. Seldom can a manufacturer work with existing mold designs
without having a custom injection mold made to complete the project.
Custom plastic molds offer more than just a way
to meet specifications though. If you aren’t sure what method of assembly a
product will be best for, or if a tolerance can be met with a particular type
of rib, a custom injection mold can be a way of testing different designs to
see which product is best for the intended purposes.
Custom
injection molds can also be used to test out different plastics
to see which ones work best under various conditions. For example, if you have
been working with a metal mold that now needs to be replaced, a custom
injection mold can be made to see if a plastic mold will be able to tolerate
the harsh conditions that the metal mold had undergone. If the custom injection
mold can handle the temperatures and other harsh conditions, you can save a
considerable amount of money by making the change.
Custom injection molds are sometimes compared to
3D printing as well. There are times when 3D is more cost effective, but on the
whole, plastic molds tend to be better for longer term projects as the process
tends to be much faster and the final product more durable. Custom plastic molds can typically produce much larger parts than 3D printing.
Experienced custom injection mold makers can
help you determine what mold type is best for your current project by reviewing
your specifications and the final requirements for the finished product.
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