Showing posts with label preventative mold maintenance. Show all posts
Showing posts with label preventative mold maintenance. Show all posts

Tuesday, October 10, 2017

Maintain Molding Specs with Preventive Mold Maintenance


The cost of an injection mold is usually the largest part of an investment into a plastic molding process with the exception of the molding press itself.   Capital equipment requires maintenance, with a preventive maintenance plan typically in place for all equipment to keep machinery and equipment running at optimum performance levels and to avoid costly repairs.  
The injection mold itself is no different, operating at optimum performance when a regular preventive mold maintenance routine is performed.
Each injection mold is unique to a particular program, and may be either a cold or hot runner tool, with single or multi cavities.  Some injection molds run only a few times a year to produce a production run then store for a while before it is needed again, and some molds supporting high-volume requirements run continuously in the press.  
Performing preventive maintenance on these high-volume molds is critical to consistent part production within customer specification.  The material the used in the molding process has great impact on the steel mold.  A glass filled nylon, for example, will put a lot of wear and tear on the steel vs. a simple polypropylene material.
Take the time to determine at which cycle intervals your mold requires cleaning, and you will continue to produce high quality parts without mold breakdown.  Some preventive mold maintenance can actually be performed right there at the press, while other PM intervals require a full break-down and thorough mold cleaning.
Preventive maintenance is vital for mold performance, and to meet production requirements.  Take the time to determine the optimum mold maintenance regimen for your injection molds, and provide consistently molded parts within customer specifications.  

Michiana Global Mold is a a valuable supplier to the automotive industry, providing complex, precision molds with our ISO9001 Quality Management System.  Contact us today to learn about our rebate program and to how we can save you money on your injection mold requirements.  

Tuesday, July 4, 2017

The Importance of Mold Maintenance


A preventive mold maintenance program is a big part of the mold manufacturing process.  Right in line with the motto from Mold Making Technology which is engineer, build and then maintain.  Some TLC can go a long way to prevent molding dilemmas.  

When using cleaning solvents on a mold, care must be taken to know how the chemical will react with heat.  Some cleaning solvents will react differently at different temperatures, and heat will either help or hurt the situation.   

Some cleaners are used to primarily dissolve grease, oil sometimes rust.  A mold polishing compound can be used when polishing the tool is necessary, and some cleaners are used to remove mold release build up even while the mold is still hot in the press.  

Mold makers are well familiar with the benefits of polishing and maintaining a tool.  It takes a quality tool to mold a quality part.  The proper method for cleaning the mold can determine the quality of the part. A consistent preventive maintenance program including a thorough mold cleaning is necessary in high-volume production jobs.  

Preventive Mold Maintenance Program

A preventive mold maintenance program is utilized by molders to maintain consistent, quality molded product during injection molding production.  This is often achieved with a process monitoring system keeping track of cycle counts.  Certain job may require a preventive mold cleaning at particular intervals depending on the material used, and the molding environment.

Upon reaching a set number of cycles, the molding job can be stopped and the mold pulled for routine maintenance.  Be sure to use the right type of mold cleaner for your environment.

Michiana Global mold is an experienced precision injection mold maker, with skilled journeymen mold makers well familiar with the best practices for mold maintenance.


Michiana Global Mold has vast experience with engineering, constructing, and maintaining the highest of quality injection molds.  Contact us today for a free cost estimate of your next injection mold making project.